puzzle production

How to Create the Perfect Puzzle

Our Top 5 Tips for Puzzle Production

Puzzles offers a fun, memorable experience with great design, sturdy materials, and quality prints. If you’re planning to create a custom puzzle for your brand or a unique gift, we’ve got some essential tips to help you get started.

1. Choose the Right Materials

The materials you use are super important to how your puzzle feels and how long it lasts. Here’s what to keep in mind:

  • Puzzle Pieces: You want the pieces to be solid and easy to handle. A thick, sturdy cardboard works great—it’s tough but still nice to hold. If you care about the environment, there are also recycled materials that are just as durable and a better choice for the planet.
  • Packaging: The box is just as important as the puzzle itself! It needs to protect the pieces and look great. If you’re going for an eco-friendly option, there are lots of recycled and biodegradable packaging choices available that won’t harm the environment.
puzzle production
puzzle production

2. Design Tips for a Fun Puzzle

A good puzzle isn’t just about fitting the pieces together—it’s about making the whole experience enjoyable. Here’s how to make a design that people will love:

  • Pick a theme: Whether it’s a photo, a fun design, or something unique to your brand, the theme is key. A theme that grabs attention will keep people excited to start solving it.
  • Balance the difficulty: Choose the level of difficulty for the targeted audience. You want your project to be a fun challenge, not too easy or too hard.
  • Make sure the pieces fit: There’s nothing worse than puzzle pieces that don’t fit. Make sure the pieces are cut well so they snap together easily.

3. Printing Methods for a Great Puzzle

. Here are some options to get those colors popping:

  • HUV Printing: High Ultraviolet (HUV) printing dries quickly under UV light, which means the colors will stay sharp and vibrant for longer.
  • LED-UV Printing: LED-UV is similar to HUV, but it’s more energy-efficient and eco-friendly. It still gives you those beautiful, bright colours.
  • Offset Printing: It’s a cost-effective technique and keeps the colours consistent across all your products.
  • Direct-to-board printing: This method prints directly onto the puzzle pieces, giving them a premium finish that won’t fade or peel over time.
puzzle printing production
puzzle print production printing

4. Packaging and Presentation

The way your puzzle is packaged can make a big difference in how it’s received. Here are a few tips to make the packaging extra special:

  • Add a picture of the completed puzzle on the box so people know what to expect and feel excited to start solving.
  • Personalize it: If your puzzle is a gift or for a special event, why not add a personal touch? A message or custom design can make the product feel even more unique and thoughtful.
  • Keep everything neat: No one wants to open a box and find pieces scattered everywhere. Use small bags or inserts to keep everything organized and tidy.

5. Eco-Friendly Ideas

People are more conscious about sustainability these days, and it’s easy to make your puzzle more eco-friendly. Here are some ideas:

  • Use recycled materials for the puzzle pieces and packaging.
  • Choose eco-friendly inks that are safer for the planet.
  • Opt for biodegradable packaging that can be recycled or composted.
  • Create ethical and sustainable puzzle by printing FSC™ certified jigsaw puzzles

At Imago Group, we love helping you make sustainable choices for your puzzle projects.

puzzle

Making a great puzzle isn’t just about putting pieces together—it’s about creating a fun experience that people will enjoy. With the right materials, a fun design, and the best printing methods, you can create a puzzle that lasts and brings joy to everyone. Whether it’s for a gift, a brand, or just for fun, creating a custom puzzle is a rewarding project that people will love.

If you’re ready to create your own puzzle, we’d be happy to help! Get in touch with us today, and let’s bring your idea to life!